High performance micro focus X-ray inspection system

High performance micro focus X-ray inspection system

1 VND

Max X-ray Voltage: 90kV

Max X-ray Power: 18W

Tiltable X-ray camera

CT Unit (option)

The solution for large product applications by wide space

Features

- Supporting for analysis work: Multipurpose fluoroscopy by tilting camera
- User-friendly software: High-function software as standard equipment that can perform various image processing
- Corresponding to CT Unit (option): Easy scanning of tomographic images and stereoscopic images

Models

ModelX-ray generating unitImaging unitStage
Tube voltageOutput powerFocal spot sizeVertical strokeVertical Fieks sizeVarid pixelsDensity resolutionMonitor sizeVertical strokeTilting angleSample stage
Size inch (mm)Withstand loadX-Y stroke inch (mm)Moving operation
µRay800030 to 90 (kV)18 W MAX4 µm MIN4.72-inch
(120 mm)
4.49 x 2.52-inch
(114 x 64 mm)
3,000,000 pixels14-bit27-inch9.25-inch
(235mm)
60°X 15.75 x Y 15.75
(400 x 400)
5kgX: 15.75 (400)
Y: 15.75 (400)
Derection given by a mouse operation
(Joystick can be used at the same time.)
Geometric magnification info3.1 to 38 times
Monitor maganification ratio15 to 180 times
Inspection visual field (mm)0.12 x 0.07-inch (3.0 x 1.7 mm) to 1.5 x 0.83-inch (38 x 21 mm)
Input voltageAC 100 V 50/60 Hz
Power comsumption1 kW (including PC)
Amount of X-ray leakageless than 1 µSv/hr
Weight of the main unit900 kg

Functions

Speedy Many functions supporting for analysis work

Multipurpose fluoroscopy by tilting camera

By using the tilting camera, it has high possibility to be able to see some defective positions. It is easy to inspect some large products by looking any angles.

Multipurpose fluoroscopy by tilting camera 1
Multipurpose fluoroscopy by tilting camera 2

Turntable makes it easier to inspect these products. (-LR option)

Turntable effect

Controlling the inspection stage speedily by joystick controller

By using joystick controller, almost as if it is moved by hand. Also it can be moved quickly at the position and angle that you want.

Controlling the inspection stage speedily by joystick controller

User-friendly High performance of operability and user-usability

The possibility of better suitable posture

It can be used by both sitting posture and standing posture. It can be looked inside by huge window both sitting posture and standing posture.

The possibility of better suitable posture

Easy to insert and extract some products with large size

It is easy to insert and extract some products with large size of W 20.47-inch x H 21.26-inch window. Also the wide space can make working property excellent.

Easy to insert and extract some products with large size

User-friendly operation, No expert required µRayVision2

µRay Vision2, the system’s dedicated software, not only makes controlling the stage and the X-ray beam easy, but also provides a variety of image processing and measurement functions.

User-friendly operation—No expert required µRayVision2

MDI system

The MDI system allows you to arrange different versions of a single image to compare the before and after effects of applying a filter or adjusting the contrast. You can also perform more precise positioning and move the stage while viewing a live image. By using the fixed pivot function to rotate the stage around the observation point and by holding down the mouse button during live feed in the direction you want the stage to move, you can manipulate the stage as required.

MDI system

CCD image display

You can reposition the stage can be positioned just by simply clicking the target point in the CCD image display area. More precise positioning is possible by using the enlarged CCD image.

CCD image display

Thumbnails

Thumbnails of saved images are shown in each folder. These are helpful when selecting a saved image from the folder list to take measurements on it or to capture images from the same sample based on the imaging conditions used previously.

Thumbnails

Easy and simple operation

The TEACHING function makes it easy to inspect predetermined points on multiple samples with the same shape.

This function improves inspection efficiency by automatically moving the stage to pre-registered points. Once the positional data has been stored, you can display images of exactly the same points on multiple samples with the same shape. Also, because settings such as the X- ray output value, the magnification rate, and the stop time can be configured individually for each point, any type of specimen can be handled.

The TEACHING function
The TEACHING function

The STITCHING function makes it easy to observe a single sample at a micro or macro level.

This function allows you to capture multiple X-ray images of areas of up to 15.75 x 15.75-inch (400 x 400 mm) for samples that would be too large to capture in a single image. You can also capture an X-ray image of a particular section of a large sample. In addition, once the images to be stitched together have been captured and saved, you can use the CLICK-TO CENTER function. To use this function, load the stitched image data and click the point you wish to view. The stage will automatically move to that point.

The STITCHING function

The IMAGE PROCESSING function allows you to highlight part of an image to make it clear to anyone

Display Range

Allows you to set an arbitrary gray level based on an image's histogram and then enhance the contrast manually.

Display Range
Threshold

Allows you to set all values above the threshold to white and all values below it to black.

Threshold
Filters

µRay 8000 provides more than ten different types of filters and image processing functions that enable more detailed image analysis. Applying a filter to a moving image enables you to perform real-time image analysis.

Filters

No specialist knowledge or qualifications required.

The µnRay series is equipped with numerous safety features, which means that anyone can use the system as soon as installation is complete.

Easy Latest ACC function

Just a single click required even for the first sample

The automatic contrast control (ACC) function selects the most suitable contrast setting for the image. No matter who is using the system, a high-definition X-ray image can be readily obtained.

µRay8000 series ACC function

Easy Imaging conditions replication function

Leveraging previously used conditions to simplify the process

By loading the imaging conditions file for a previously captured image, you can capture new images under the exact same conditions. This eliminates the risk of mistakes being made, regardless of who is using the system.

µRay8000 series Previous conditions

Easy Automatic aging function

Maintenance free

The system memorizes the time and date of use. The aging time is automatically selected based on how many hours have passed since that day to ensure optimum aging.

Safety Interlock function

The system stops emitting X-rays immediately if the door is opened.

Safety Auto-off function

In case you forget to turn off the X-ray source, the system automatically stops X-ray irradiation after a set time has elapsed.

Safety Emergency stop button

This button is to be used only in an emergency. It stops X-ray irradiation and stage movement immediately.

Applications

Field and Application Example

Pharmaceuticals and Cosmetics
tablet, capsule, catheter, medical pouch, foreign object detecting in the mask, cosmetic
Automobiles with Electric Vehicles
automotive component, harness, battery, resin molded part, motor, insert molded part, aluminum die cast part, sensor, fitting of part
Electrics and Electronics
BGA, IC, connector, capacitor, LED, relay, electronic circuit board (PCB), AC adapter, lamp filament, cable disconnection, electric discharge trace after insulation breakdown
Advanced Materials
CERP, insulation material, carbon, junction of different materials, foreign material inspection of beryllium
Precision Instruments
probe, bearing, fitting of resin container, inspection to insertion position of spring
Creatures and Plants
rat for research, seed, flower, shell, bone, insect, rice
Others
microscopic foreign object mixing, cavity on the wielding part, inspection of plastic bottle, sealing of can

Options

CT Unit: 2D/3D analysis software (-LCT option)

A fluoroscope can only capture projection images, but a CT Unit can capture 3D images. A CT Unit can also capture tomographic images of the specified surface of a 3D image.

µnRay8000 series CT unit
 
 

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