DELO - ML metal glue is widely apply in electric motors

DELO - ML metal glue is widely apply in electric motors

15:04 - 21/10/2021

  • DELO ML one-component metal adhesive with high heat resistance and strength – suitable for electric motor assembly;
  • DELO ML allows high heat resistance, fast curing in anaerobic conditions when contact with metal ions

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Introduce:

  • DELO ML one-component metal adhesive with high heat resistance and strength – suitable for electric motor assembly;
  • DELO ML allows high heat resistance, fast curing in anaerobic conditions when contact with metal ions. DELO ML acts as a screw locking adhesive, filling any thread and surface locking gaps;
  • The product is suitable for coaxial metal joints. Using visible light and UV curing glue helps fasteners cure even in hard to reach areas in seconds;
  • Ingredients: Modified Urethane acrylate, 1-component glue, solvent-free.
  • Using temperature range: - 60 0 C ~ 180 0 C.
  • RoHS standard 2015/863/EU, passed test method UL 94 HB.

 E-motor - ML DB.

DELO-ML glue is used a lot in bonding parts of electric motors (Photo DELO)

Application:

DELO ML is very flexible, with uniform pressure resistance, suitable for metal-glass, metal-plastic joints.

Applications of DELO ML include:

  • Shaping, tightening coaxial connections;
  • Screws on materials without drilling;
  • Mounting pipes, bolts, metal joints;
  • Glue for the industries of engine manufacturing, automobile assembly, consumer electronics assembly, mechanical engineering;
  • High strength adhesive for coaxial, rack, or socket mounting;
  • The bonded surface needs to be clean from dust, grease, recommend DELOTHEN products to get the most perfect surface;
  • The adhesive should be used in conjunction with DELO's dedicated dispersant that is compatible with anaerobic curing adhesives;
  • The adhesive has a low viscosity, the visible border of the glue can use light to cure. The adhesive has high strength, is difficult to remove, good adhesion even to surfaces with low roughness.

ML DB. apply

DELO-ML is also widely used in other metal bonding applications (Photo DELO)

 

  1. Thread lock, vacuum seal threaded joints, pipes with DELO-ML 5849 glue

Application in pipeline connections with compressed air, refrigerant gas, water, oil, ...

Glue is manually applied directly from the 200ml glue bottle to the thread of the connector, then screwed tightly, heated to speed up the curing of the glue or can be left to dry naturally within 1 hour to achieve a relative tensile strength ( ~ 10 MPa) or let cure completely after 24h.

Ingredients material:

  • Branching Connector: Brass,
  • Main air pipeline: Copper.
 DELO ML 5849DELO ML 5849 .2.
Branching connector on gas pipeline

Test requirements:

  • Tightness test (water);
  • Use temperature range: max. 50°C warm water;
  • When the connectors are tightened, the glue is only intended to prevent loosening and seal;
  • The glue can be easily removed when you want to remove it.

 

  1. Fix the bolts of the reducer gear

Thread these bolts with DELO-ML 5327 glue.

During the operation of the gearboxes of agricultural machines, construction machines, etc., the oil will heat up, the screws and adhesives must be resistant to the hot oil at temperatures up to +90 ° C and must be stable in an oily environment.

 ML 5327 gear 2

Material Composition:

  • Bolts: steel;
  • Gear: cast iron.

Requirements and test properties of glue:

  • Preferred 1-component adhesive;
  • The shelf life of glue (after opening) is long (days to weeks);
  • Good solvent resistance;
  • Environmentally friendly, non-toxic.

 In addition to meeting the above requirements, DELO glue also offers a number of other advantages such as:

  • Easy to manipulate and handle glue stains;
  • Easy to apply glue directly from the glue bottle;
  • Glue can be used for many purposes of gluing metal;
  • High heat resistance. 
  1. Bonding magnets in electric car engines of EBM-Papst with DELO ML DB180 adhesive

There are many ways to arrange the magnets on an electric motor, can bond the magnets on the motor housing, coils fixed to the shaft, and use commutator brushes to contact power transmission. Or you can fix the magnet to the rotating rotor and the coil is fixed to the chassis.

In the above cases, the magnets need to be fixed to the steel frame to create certainty and prevent movement while the motor is operating.

 DB180. e-motor. 1

 

Material Composition:

  • Rotor: E235 tube steel, plated or passivated.
  • Magnet: NdFeB , passivation type.

Use ML DB180 glue in combination with QUICK-5004 activator.

The requirements and parameters of the glue test passed:

  • Prefer 1-component glue;
  • Fix the magnet to the steel rotor (rotation speed up to 1,500 1/min);
  • Operating temperature range: -40 °C to +120 °C;
  • High yield with curing time < 10 s using DELOLUX 80 & 20 UV lamp;
  • Good traction between flat and smooth surfaces;
  • Thermal shock test: -40 °C to +85 °C, 500 cycles, 30 minutes each half-cycle;
  • Tear strength > 500 N at room temperature.

 Experient process:

EBM. process. 5

EBM. process..2.EBM. process..3.csm_equipment_led_lamps_lux20_ad76dcbea3
UV light from below to fix the magnetUV irradiation from the top to cure the glue UV lamp DELOLUX20

For conventional motors, using ferromagnetic ferrite magnets and the motor housing is galvanized steel, DELO-ML DB133 glue can be used.

Light curing adhesive by DELOLUX 20/50/80 wavelength of 365nm.

DB133. magnet - rotorML 13x magnet bonding. 3csm_Light-Fixation-Revolutionizes-Two-Component-Adhesives_Header_720691b787
Normal electric motors and ferrite magnetsDELOLUX 80DELOLUX 20

 

 

Specifications of popular DELO – ML glue codes

Specifications

DELO-ML Anaerobic Adhesive (Metal Light)

DB133

DB135

ML DB140

DB154

DB180

ML 5327

UB160

Ingredient

Modified Urethane acrylate

Modified urethane methacrylate ester

Color (for 1mm thick glue that has cured)

Transparent, colorless

Yellowish, transparent

Yellowish, transparent, fluorescent

Yellowish, transparent, fluorescent

Yellowish, lightly translucent, fluorescent

Green

Green

Density (g/cm 3 )

1.1

1.1

1.09

1.1

1.1

1.1

1.1

Viscosity (mPa.s)

730

1200

900

6000

17000

300

10000

Activator

DELO-QUICK 5002

DELO-QUICK 5006

DELO-QUICK 5006

DELO-QUICK 5002

DELO-QUICK 5004, 5006

DELO-QUICK 5002, 5006

DELO-QUICK 5006

The temperature in use range ( o C)

-40 ÷ +150

-60 ÷ +180

-60 ÷ +180

-60 ÷ +180

-60 ÷ +180

-60 ÷ +200

-60 ÷ +200

UV wavelength (nm)

365 nm

365, 400 nm

365, 400 nm

365, 400 nm

365, 400 nm

-

-

UV irradiation time (s)

25s, 60mW/cm2

10s,
 60mW/cm2

10s,
 200mW/cm2

6s,
 60mW/cm2

10s,
 60mW/cm2

-

-

Initial curing time
(tensile shear strength 1~2 MPa)

3 ~ 6 min

2 ~ 4 min

1 ~ 3 min

2 ~ 4 min

5 ~ 10 min 

2 ~ 4 min

2 ~ 4 min

Final curing time 

24h

24h

24h

24h

8h 

20 min

 -

Off-torque (Nm)

No torque

30 Nm

30 Nm

-

34 Nm

60 Nm

50 Nm

40 Nm

Momen M=46 Nm

 -

60 Nm

-

65 Nm

 

70 Nm

70 Nm

Compression shear strength (MPa)

Glass/ glass

30

30

30

11

16

-

-

PA6/ Stainless steel

10

10

-

6

10

-

-

PA6 / PA6

18

16

-

7

15

-

-

Steel shaft/ steel hub
(after 72h curing)

28

-

40

35

40

33

40

Tensile shear strength (MPa)

Al/Al (sandblasted, after 72h curing)

12

13

6

13

13

11

8

Steel/Steel (sandblasted, after 72h curing)

14

16

13

16

14

16

14

Tensile strength (MPa)

20

30

40 

60

30

-

-

Elongation at tear (%)

130

30

30

4

35

-

-

Young's modulus (MPa)

300

900

900

3000

1000

-

-

Shore hardness

D 44

D 70

D 74

D 84

D 70

-

-

Glass transition temperature ( o C)

104 oC

110 oC

120 oC

110 oC

90  oC

-

133 oC

Coefficient of thermal expansion (ppm/K)

100~150oC: 184 ppm/K

95 – 150oC: 203 ppm/K

100–160oC: 179 ppm/K

-

30-150oC: 195 ppm/K

-

-

Shrinkage (%vol.)

8.6

7.7

8.7

8.4

7.8

-

-

Water absorption (%wt)

-

1.03

0.8

0.7

1.1

-

-

Volumetric Resistance (Ohm.cm)

1x1016

3x1016

-

-

-

-

-

Surface Resistance (Ohm)

1x1014

2x1014

-

-

-

-

-

Dielectric constant (RF-IV method, 1 MHz)

2.8

-

-

-

-

-

Creep resistance (CTI M)

>600M

>600M

-

-

-

-

-

Storage (with an unopened container)

9 months at 0-10 o C,

6 months at 25 ° C

6 months at 0-10 o C,

3 months at 25 ° C

6 months at 0-10 o C,

3 months at 25 ° C

6 months at 25 ° C

6 months at 0-10 o C,

6 months at 25 ° C

(for vials ≤900ml)

12 months at 0-10 o C,

6 months at 25 ° C

6 months at 25 ° C

(for vials ≤600ml)

(glue lifetime 4 weeks after opening)

 

 Contact HUST Vietnam for more detailed information. 

HUST Vietnam is proud to be the exclusive distributor of glue, dispensing equipment, UV curing lamp, and technology transfer from DELO in Vietnam!