High performance in a Compact Body
As a leading manufacturer of high-voltage power supplies that has supported the cutting-edge area of X-ray inspection systems, semiconductor manufacturing and medical devices. We are proud to introduce the μB1600, a micromini model of micro-focus X-ray inspection system. The μB1600 has an internal micro-focus X-ray source and high-resolution X-ray camera, and can perform transmission imaging and measurements regardless of installation locations.
Features and Benefits
Hardware
- Microfocus x-ray tube
- Digital imaging camera
- 4.7" x 4.7" area stage
- X-Y shifting stage
- Rotating stage
- Joystick controller
- Low-leakage x-ray dose (less than 1 µSv/hr)
- Safety functions: interlock, emaergency stop and so on
Software
- 12 bit density resolution
- Density processing: three dimenssion (3D), pseudocolor, pseudo stereo and so on
- Intensity processing: brightness, contrast, non-linear contrast stretch (gamma), filtering, inverting, binary, histogram and so on
- Measuring functions: distance, angle and area
Applications
- Composites, ceramics and plastics
- Electronic and electrical components
- Populated and unpopulated Pcb's
1. Futuristic Technology Integration
The best images produced by state-of-the-art technology of X-ray and FPD
Matsusada's original technology detects the subtlest contrasting density of specimen that can not be detected by conventional devices. Additionally, the FPD built in the µB1600 provides even images with no distortion.
2. Anyone can master the µB1600 quickly!
Optimal conditions are automatically set
All an operator has to do is set a specimen and emit the X-ray. The µB1600 adjusts the contrast automatically and shoots the specimen under optimal conditions.
3. Multifunctional but easy to operate
Various image processing and measurement software are included as standard equipment
The µB1600 has massive functions that can be used as an analytical device, a matter of course, also as an inspection machine. The µB1600 is easy to use. Even a first-timer can operate µB1600 smoothly.
Models
| Model | X-ray Source | Imaging Section | Stage | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Anode voltage | Anode current | Focal size | Size of visual field | Number of valid pixel | Density resolution | Monitor | Lower and upper imaging part Stroke | Sample platform | XY Stroke | Rotation Stroke | Shifting operation | ||
| Size | Load capacity | ||||||||||||
| μB1600 | 20 kV to 60 kV | 200 µA MAX | 7 µm | 2.52-inch (64 mm) x 2.24-inch (57 mm) | 1.5 M pixels | 14-bit | 24-inch | 7.87-inch (200 mm) | X 4.72 x Y 4.72-inch (X 120 x Y 120 mm) | 1kg | X 4.72 x Y 4.72-inch (X 120 x Y 120 mm) | 360° (manual) | Direction indecation by mouse, Joystick can be used together. |
| Geometric image magnification | 5 to 10 times |
|---|---|
| Monitor magnification | 25 to 50 times |
| Field of view | 2.36 x 1.97-inch (6.0 x 50 mm) to 4.72 x 4.33-inch (12.0 x 11.0 mm) |
| Input voltage | AC100V 50/60 Hz * |
| Dose of X-ray leakage | less than 1 µSv/hr |
* The other voltage is selectable. Please ask sales department.
Function
Ultimate Operability
Autoaging function
Dates when the µB1600 were used are memorized. The aging time is selected automatically depending on the hours elapsed from the dates used allowing optimal aging.
Autocontrast adjustment function
Images shot by 12bit are displayed in optimal gradation sequence. Variations by photographers (e.g., dark images, whitish images, etc) can be eliminated to always display optimally. Even a first-timer does not miss the points that he or she wants to observe. It is also possible to display any given tonal ranges.
Automatic shutoff function
In some cases, people apply themselves for analyzing images and forget to turn off the X-ray. The automatic shutoff function turns off the X-ray automatically by setting time in advance. This function is also convenient in case an operator leave the device.
Data storage (bmp, jpg, tif)
Images both before and after analyses can be easily saved. Extensions including bmp, jpg, and tif can be selected depending on the extendability. Once saved data can be read out and analyzed repeatedly by the analysis software.
Smooth & Easy Operation even for first-timers
Image analysis
The brand new image analysis software dedicated for our x-ray inspection system can controls the stage and X-ray with easily operations and is equipped with various image processing and measurement functions.
Reduced display function
The moving image window displays not only high-resolution images with one million pixels but also reduced images allowing specimen to be inspected comparing with the images on the static image window.
Filter function
The µB1600 supports 10 or more types of filtering and image processing allowing detailed image analyses. Images can be analyzed in real time by performing appropriate filtering for displaying moving images.
Image analyze window function variety
Display range window
The contrast can be enhanced manually by setting any given densities based on the histogram of shot images.
Brightness adjustment
Brightness values of shot images can be adjusted freely by adjusting gain, contrast and gamma values individually.
Histogram display
The µB1600 displays a histogram to indicate the distribution of brightness of shot images.
Binarizing processing
A shot image can be displayed in a binary manner by contrast by setting a threshold and binarizing the image.
Area calculating
The µB1600 can measure the areas, number of holes, area of holes and area ratio of an object in a shot image.
Size measurement
Sizes in a captured image can be measured by drawing measurement lines on the shot image.
Shift by click
In addition to normal stage operation, clicked section becomes centered.
Interlink function
Interlink function realizes a piece of fluoroscopic image at maximum 4.72"×4.72" for a large-sized specimen that can't be captured with one shot. Interlink function can also make a piece of fluoroscopic image of a large-sized specimen by specifying points. By shooting and saving an interlinked image once, you can use automatic transfer function to move the stage to the clicked position from interlinked fluoroscopic images by just reading-in an image. Interlink function realizes
Teaching function
The teaching function moves the stage automatically to the pre-registered points. This allows the system to "learn" problem areas and capture on an X-ray image automatically. Setting X-ray output, enlargement factor and stop time, etc for each point supports various test objectives. The teaching function moves the stage automatically to the pre-registered points. This allows the system to "learn"
For various applicationss
Electrical components
BGA
Capacitor
Liquid crystal device
Electrical components
Connector
Metal parts
Holes in Aluminum sample
Biology
Fish
Various standard functions
Easy operations by joystick
The joystick allows easy movements of the stage along the X and Y axis, 360-degree rotation of the stage, and changes of image magnification.
Display the position of observing
The laser pointer indicates the center of displayed image. It is possible to position by observing the sample.
Safety functions
- Low-leakage X-ray dose
- The operator needs no special licensing to operate the µB1600.
- Emergency Stop Function
- Pushing this button stops the x-ray and the stage from operating in an emergency situation.
- Interlock Function
- The X-ray will shut off the moment the door is opened.
Specification
Leading Edge Technology in compact body
The world-first deviceMicro-focus X-ray
The µB1600 has an internal micro-focus X-ray source creating ultra-high image quality in spite of its compact size. The integration of 60kV and 18W X-ray tube and Matsusada's high-voltage technique has succeeded in developing small-sized and high-performance X-ray generator.
Digital X-ray camera
A digital X-ray camera with a flat panel is used in the imaging part. The high-resolution camera with one million pixels of 1024 ×1024 clearly detects an object aimed at. Images with no distortion in every detail can be obtained.
High-precision stage
A rotary stage is mounted in addition to the two axes of X, Y and variable magnification. Fluoroscopic observations from all angles are possible. The μB1600 meets the need of smaller parts that have to be analyzed in more detail. The μB1600 also detects the floating of BGA.
12bit digital data
High-definition data with one million pixels are imported by 12bit. The images can be processed and analyzed flexibly afterwards.
Applicatio
Field and Application Example
- Pharmaceuticals and Cosmetics
- tablet, capsule, catheter, medical pouch, foreign object detecting in the mask, cosmetic
- Automobiles with Electric Vehicles
- automotive component, harness, battery, resin molded part, motor, insert molded part, aluminum die cast part, sensor, fitting of part
- Electrics and Electronics
- BGA, IC, connector, capacitor, LED, relay, electronic circuit board (PCB), AC adapter, lamp filament, cable disconnection, electric discharge trace after insulation breakdown
- Advanced Materials
- CERP, insulation material, carbon, junction of different materials, foreign material inspection of beryllium
- Precision Instruments
- probe, bearing, fitting of resin container, inspection to insertion position of spring
- Creatures and Plants
- rat for research, seed, flower, shell, bone, insect, rice
- Others
- microscopic foreign object mixing, cavity on the wielding part, inspection of plastic bottle, sealing of can
